Aviator Cap Pattern - Cosplay DIY - Pdf Download - Video Tutorial

Aviator Cap Pattern - Cosplay DIY - Pdf Download - Video Tutorial

$10.50 $14.00

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Read before you purchase! This is a digital download and not an actual cap!


The PDF file contains patterns in actual size for the Aviator Cap shown in the pictures
I recommend using thick natural leather at least 5 Oz (2 mm thick) for getting the best result

THREE SIZES INCLUDED from 56 cm to 61.5 cm

I strongly recommend following the build along pictures linked here: http://www.dieselpunk.ro/aviator-cap-diy.html
VIDEO of the build here: https://youtu.be/UQvTv63nSQ8

It will fit most adult heads and it has an adjustable laces that can keep it firmly on your head weather you are running away or chasing zombies, of course.

The PDF file contains real size patterns for every piece required to finish the design


The tools required are:
• a regular cutter,
• a hole puncher,
• two needles
• a hammer.


The materials required are:
• patches of natural leather
• thick thread, preferably waxed
• a few rivets and eyelets
• one buckle


You can purchase the same buckles i use here: https://www.etsy.com/listing/590919596



The zombie apocalypse is coming and you will need protection. Make a mask for yourself or for your friends, make a few for your family. If you have to survive, why not do it in style?

The file is available for instant download so you can print and start working right away!


Format: PDF
No. of Pages: 6
Page Size: A4 (210mm × 297mm)
Download Size: 1 mb


We would also like to remind you that our pattern is protected by Copyright and it is not intended for resale or to be used for any commercial purposes.

Thank you for understanding.

Digital downloads

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  • Accepts Etsy gift cards

Returns & Exchanges

I gladly accept returns and exchanges

Just contact me within: 14 days of delivery

Ship items back to me within: 30 days of delivery

I don't accept cancellations

But please contact me if you have any problems with your order.

The following items can't be returned or exchanged

Because of the nature of these items, unless they arrive damaged or defective, I can't accept returns for:

  • Custom or personalized orders
  • Perishable products (like food or flowers)
  • Digital downloads
  • Intimate items (for health/hygiene reasons)

Conditions of return

Buyers are responsible for return shipping costs. If the item is not returned in its original condition, the buyer is responsible for any loss in value.

The store owner is a fantastic person and provides wonderful and well designed patterns for leather!! There is none better than Tony!!


I love the aviator helmet.. I don’t have a bi-plane but I’m sure it will works fine with an open vintage car instead 😃


Made this out of a soft kodiak side and then wore it while riding my harley. Everyone I spoke to loved it. The pattern is so easy to follow and Tony will answer any questions that you may have


thank you for the plan


Great look and fit. Easy to build and finish ....